Why Removing Gypsum Flooring is Essential for Durable and Long-Lasting Results For Metallic floor, Epoxy Floors and Urethane Cement Floors

Gypsum-based flooring, or "gypcrete," is commonly used in residential and commercial construction due to its soundproofing and fire-resistant properties. However, it has a significant drawback: it is inherently soft and brittle, which can lead to frequent cracking, even when topped with high-quality coatings. For those seeking a flooring solution that will truly stand the test of time, the answer is clear—remove gypsum flooring before moving forward with any new installation.

The Problem with Gypsum Floors

Gypsum floors may initially seem appealing due to their affordability and ease of installation, but these advantages are often short-lived. The material’s softness makes it vulnerable to both surface and structural damage. Unlike concrete, which has a robust, rigid structure that can withstand weight and movement, gypsum floors quickly develop cracks and dents, making them unsuitable for high-traffic areas or for supporting heavy furniture and equipment. Over time, even durable coatings like epoxy or urethane may not prevent gypsum’s inherent weaknesses from affecting the integrity of the floor.

Why Coatings Alone Aren’t Enough

Some contractors attempt to improve the strength of gypsum floors by adding coatings directly on top. While these coatings may enhance appearance temporarily, they don’t address the fundamental issues with the underlying gypsum. As the gypsum flexes or settles, the coating will crack and lose adhesion, requiring constant repairs and maintenance. In other words, the underlying problem remains, leading to ongoing expenses and inconveniences for property owners.

Removal as the Ideal Solution

Removing the existing gypsum flooring may seem daunting, but it is the best approach for long-term durability. Replacing gypsum with a more stable substrate, such as concrete, provides a base that can support a high-quality finish without the risk of cracks or damage. With a stable, hard surface, property owners can confidently apply various high-performance finishes that offer both aesthetic appeal and durability.

High-Performance Flooring Options After Gypsum Removal

Once the gypsum has been removed and a stable substrate installed, a range of durable and visually striking flooring options becomes available:

• Metallic Epoxy Flooring – Known for its sleek, high-gloss look and unique, swirling color effects, metallic epoxy is a popular choice for spaces that need both durability and an upscale appearance. 8318 100% solids epoxy is recommended for this type of finish.

• Epoxy Floor Coatings – Epoxy offers a tough, protective layer that resists impacts, stains, and abrasions, making it ideal for commercial, industrial, and residential applications. For a robust finish, use 320 Epoxy as a base coat with flakes on top, then seal everything with 8340 Polyaspartic.

• Urethane Cement Flooring – Highly resistant to chemicals, thermal shock, and heavy traffic, urethane cement is a top choice for areas such as kitchens, breweries, and other environments exposed to heat and moisture. Apply flakes or quartz and seal it with a polyaspartic topcoat for added durability.

These flooring solutions provide long-term performance, withstanding the demands of high-traffic, industrial, and commercial environments without the structural risks associated with gypsum floors. With a solid substrate, any of these finishes can be confidently applied, delivering an attractive, durable surface that will last for years.